EMS Software

Industrial EMS (Energy Management System) software, seamlessly integrated with your MES, engineered to aggressively accelerate your transition to Industry 5.0
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Optimize Energy, Drive Transformation

Enterprise Energy Management Software

Beyond mere cost reduction. Forge your energy efficiency into an unassailable competitive advantage to dominate Transition 5.0 and maximize manufacturing ROI.

The Advantages of an MES-Integrated EMS Software

An EMS software seamlessly integrated with your MES transforms energy from a passive overhead cost into a strategic production lever. By linking consumption in real time to every batch, recipe, and workstation, the platform reveals the exact kWh spent per viable unit. Financial controllers finally obtain precisely accurate product margins, while Energy Managers can identify and slash waste and power peaks by up to 15%—without ever compromising your Takt Time.

Highly Accurate Product Costing

Every kWh is directly allocated to the individual batch, making the true profit margin per SKU immediately visible

Immediate Reduction of Waste and Power Peaks

Real-time alerts empower you to cut energy consumption and mitigate power demand penalties by up to 15%

Unified KPIs for Efficiency and Sustainability

A single dashboard displays Energy OEE, €/piece, and kg CO₂e, facilitating unified, data-driven corporate decisions

Rapid ISO 50001 and Transition 5.0 Compliance

Automated reporting certifies EnPIs (Energy Performance Indicators) and streamlines access to critical government incentives

Software Engineered for Transition 5.0

Beyond generating immediate operational savings, the Industrial Energy Management System—natively “plug-and-play” with your MES—is a strategic cornerstone of Transition 5.0. It guarantees certified traceability for ISO 50001 and CSRD reporting, significantly reduces audit effort, and fortifies your ESG reputation.

The result is a truly smart factory, capable of aggressively cutting COâ‚‚ emissions per produced unit and sustaining corporate growth through unique, highly reliable data consolidated within a single OT-IT dashboard.

Core Features of the EMS Software

Advanced Data Acquisition

Samples power and consumption at 1 Hz–1 min intervals, timestamping them exactly against job, station, and article clocks
  • Direct meter reading for electricity, gas, compressed air, steam, and technical water
  • NTP/PTP time synchronization aligned with MES execution events

EMS ↔ MES Correlation

Calculates real-time kWh/piece, kWh/cycle, and kWh/setup directly within the production database
  • Automated kWh tagging to specific jobs, batches, SKUs, recipes, shifts, and operators
  • Machine state management to actively filter out standby consumption

Operational Dashboards and KPIs

Visualizes consumption indicators, cycle times, and standby periods for total transparency
  • Tracks Energy OEE, kWh per viable piece, €/order, and kg COâ‚‚e/batch
  • Generates line/machine heat-maps and ranks top energy consumers
  • Unified dashboards merging quality, cost, and energy metrics

Energy-Aware Scheduling

Automatically reschedules energy-intensive batches to lower-cost timeframes or below contractual power thresholds
  • Utilizes algorithms that enforce energy limits as a hard capacity constraint
  • Simulates multiple tariff and pricing scenarios

Profitability Analysis & Simulation

Estimates the precise cost and COâ‚‚ footprint of an order portfolio prior to launch; calculates the ROI of process modifications or machine upgrades
  • Leverages Machine Learning models to forecast kWh and kW per order, line, or plant
  • Deploys an Energy Digital Twin coupled directly with the production digital twin

Cost Allocation & Industrial Accounting

Transitions energy from a general overhead to a direct variable product cost
  • Automatically writes "EnergyCost" line items onto jobs and BOMs (Bills of Materials)
  • Seamless data output to ERP and analytical accounting systems (cost centers, SKUs)

Monitor Today, Optimize Production

Manage your manufacturing operations in real time with advanced traceability. Drive strategic decision-making to enhance operational efficiency and maximize overall yield

Speak with an expert: +39 0114287672
What Happens Next?
1

Introductory Call: We schedule a preliminary phone appointment

2

Dedicated Meeting: An in-depth discussion to analyze your specific needs

3

Custom Proposal: We prepare and deliver a tailored solution for your business

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Streamline the Present,
Lead the Future through Digitalization

Optimize manufacturing, energy management, planning, and human resources through seamlessly integrated solutions.

With our AgileFactory Manufacturing Execution System (MES), Energy Management System (EMS), Advanced Planning & Scheduling (APS), and Human Resource Management (HRM), you secure total operational control, heightened efficiency, and significant cost reductions—ultimately driving your global competitiveness and profitability.

This is more than mere technology: it is the engine powering your digital transformation.

MES (Manufacturing Execution System)

Command production and quality in real time, optimizing workflows with highly actionable data.

EMS (Energy Management System)

Minimize energy waste and operational costs while elevating overall efficiency and corporate sustainability.

APS (Advanced Planning & Scheduling)

Optimize production planning with agile adaptation to shifting demands. Maximize your flexibility and market competitiveness.

HRM (Human Resource Management)

Seamlessly manage shifts, attendance, and workforce operations. Enhance organizational structure and overall profitability.